Practicum Laboratory – 1st Floor

Practicum lab which located on the first floor is where all the practicums are done. LSM has two practicums:

  1. Production Process

Production process actually covers variety of production type. LSM lab only hold metal working and non-metal working practicum for this subject. List of equipments and materials provided for each practicum are following:

Non-metal working:

  • Wood
  • Hand Drilling machine
  • Vertical Drilling machine
  • Jigsaw machine
  • Sanding machine
  • Electric grinder
  • Cat or varnish/polishing, thinner, spirtus
  • Wood glue, sandpaper, dempulkape

Metal working:

  • Zink
  • Welding machine
  • Metal cutting machine
  • Metal arch tool

Metal and Non-metal working:

  • Work table
  • Spray cat
  • Hammer and nails
  • Screwdriver
  • Pliers
  • Brush
  • Ruler
  • Safety Pack (Wear pack, safety glasses, safety gloves, helm)
  1. Manufacturing Facilities Planning and Analysis (foto menyusul)

This practicum uses Lean Production System (LPS). LPS is a term used globally in production process of automotive industry all over the world. In LPS, various methods are applied to eliminate wastes in production process. Therefore, LPS has been modified a lot and applied in numerous industries other than automotive alone.

The purpose of lean is to maximize customer value and minimize waste. Which means, lean created value for customer with less resources. The final purpose of lean organization is to generate perfect value for customers through the process of “zero waste”

In LSM, LPS is a miniature of a production system in a manufacture company that runs in automotive industry named Toyota. LPS is used for practicum of 7th semester student in a subject called Analytical Design of Manufacturing Facility. LPS is used to produce piston and is resembled with the real Toyota Production System, applying visual management, safety management, and many others. LPS utilized pallet as the material handling and is moved manually in a conveyor. LPS needs 6 man-power and the job is divided into 4 workstations, 1 warehouse, and 1 supervisor.

The materials and tools needed in LPS are as follow:

  • Pallet
  • Drill (for bolt)
  • Snap ring (circlip plier)
  • Piston pin fitter
  • Oil ring fitter
  • N1 ring fitter
  • N2 ring fitter
  • Container
  • Timer
  • Trolley

The component of the piston itself are:

  • Crown piston
  • Connecting rod
  • Piston pin
  • Bolt
  • Snap ring
  • Ring oil
  • Ring N1
  • Ring N2

For the safety tools, LPS uses:

  • Safety glasses
  • Helmet or hat
  • Safety Shoes
  • Safety gloves
  • Earplug
  • Safety wearpack
  • Corner bumper

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